100% NATIVE-OWNED · U.S.-BASED MANUFACTURINGYUMA, ARIZONA / TECHNICAL SEWING
CUSTOM RADIO POUCHES / BUILT AROUND YOUR DEVICE

Custom Radio Pouch Manufacturer

As a custom radio pouch manufacturer, Fort Yuma Defense Co. develops sewn pouches around your radio, battery, and carry setup. Define access to controls, retention, and mounting before moving from a sample to production.

A better fit starts with the radio you carry.

For agency equipment teams, tactical brands, and product developers.

Radio pouch fit planning illustration An illustrative radio and textile pouch, with callouts for controls, retention, and mounting. This is a design diagram, not a finished product. CONTROL ACCESSRETENTIONMOUNTING DEFINE THE FIT FIRST
Fit-planning illustration · final construction follows your approved sample.
Yuma, ArizonaPattern & prototype developmentBuyer-defined configurations
01 / THE DETAILS THAT CHANGE THE BUILD

Fit the whole setup.

01

Radio & battery fit

Provide the radio dimensions with its working battery and any fitted clip. A different battery can change the pouch depth, opening, and retention position.

02

Controls & connections

Identify the controls, display, antenna, and accessory connections that must stay accessible. Show any cable exit or clearance needed around the device.

03

Retention & mounting

Describe how the pouch attaches to a belt, carrier, or other equipment. Specify the retention approach, removal direction, and attachment spacing for review.

02 / MATERIALS & CONSTRUCTION

Specify the assembly, not just the fabric.

Our material experience includes 500D and 1000D CORDURA®, nylon, and webbing. Identify fabric, lining, closure, elastic, thread, and hardware requirements together. Include reinforcement locations and seam details in the drawing or sample discussion.

A material choice alone does not establish a finished-product performance rating. Include any required tests and acceptance criteria with the project.

03 / SAMPLE REVIEW

Check access before approving the run.

Start with your device dimensions, drawing, or reference sample. Pattern development and a sewn prototype help you evaluate clearance, retention, and the attachment layout.

Review the sample with the intended radio and accessories. Record changes, then agree on the production reference, quantities, and inspection requirements. Minimum runs and timing are reviewed by project.

Explore sewn product prototyping
PROJECT QUESTIONS

Before we start.

Can you work around a particular radio model?

Yes. We can develop a pouch around a specific radio model, including its battery and accessories. Send the model and dimensions so we can define the fit, then evaluate control access and retention with a prototype.

Can I request belt or MOLLE-style mounting?

Yes. You can specify belt or MOLLE-style mounting for review as part of your custom pouch design. We need the belt width or attachment layout and spacing to develop the mounting details and check the fit with your equipment.

Can one design fit several radios?

Sometimes. Radios with similar dimensions and control layouts may share a pouch design; different batteries, controls, or cable connections may require separate versions. We review each configuration and use sample fitting to determine whether one design will work.

START WITH YOUR RADIO

Define the pouch your equipment needs.

Share the device, carry setup, and quantity to begin the project review.

Discuss Your Radio Pouch